Utilizing Circulose fibers in the production of denim fabrics in the context of textile waste management: A case study in DNM textile factory | ||||
International Design Journal | ||||
Article 11, Volume 15, Issue 5 - Serial Number 68, September and October 2025, Page 151-162 PDF (1.15 MB) | ||||
Document Type: Original Article | ||||
DOI: 10.21608/idj.2025.389941.1344 | ||||
![]() | ||||
Author | ||||
Rania Rashad Gaafer ![]() ![]() | ||||
Faculty of Applied Arts - Damietta University- Egypt | ||||
Abstract | ||||
The textile industry has a massive environmental impact, not only because it consumes enormous amounts of raw materials and effluents, but also because each piece of textile produced eventually adds to the vast number of waste textiles. This research aims to study how textile waste can be recycled and reused in the textile industry. This research was conducted through a field study of DNM textile for spinning, weaving and dyeing factory in new Damietta, Egypt, where yarns produced from recycled Circulose fibers blended with Cotton fibers and used as weft yarns to produce denim fabrics with various structure weaves (3/1 Twill weave – Satin 4 weave – 2/2 Twill weave and 2/2 Matt weave) and compare them with samples made with same weave structures with traditional blended Tencel/Cotton yarns as wefts in fiber cost and mechanical properties of produced fabrics. The results showed that the cost of Circulose fibers is lower than that of Tencel fibers, with the percentage of 21.88%, and blended Circulose/Cotton achieved a quality coefficient convergent with Tencel/Cotton in mechanical properties, with a difference percentage of 1.21%. | ||||
Keywords | ||||
Sustainability; Textile waste management; Recycling; Circulose® fibers; DNM | ||||
Supplementary Files
|
||||
References | ||||
1- Siti Hajar Mohamed, Md. Sohrab Hossain, Mohamad Haafiz Mohamad Kassim, Mardiana Idayu Ahmad, Fatehah Mohd Omar, Venugopal Balakrishnan, Muzafar Zulkifli and Ahmad Naim Ahmad Yahaya.” Recycling Waste Cotton Cloths for the Isolation of CelluloseNanocrystals: A Sustainable Approach”, Polymers Journal, 13(4), 2021, P2:17, Doi.org/10.3390/polym13040626
2- Ana Briga-Sa, David Nascimento, Nuno Teixeira, Jorge Pinto, Fernando Caldeira, Humberto Varum, Anabela Paiva.” Textile waste as an alternative thermal insulation building material solution”, Construction and Building Materials Journal, 38 (2013) P155:160, Doi.org/10.1016/j.conbuildmat.2012.08.037
3- Shayan Abrishami, Armineh Shirali, Nicole Sharples, Gulsah Ekin Kartal, Lisa Macintyre and Omid Doustdar.” Textile Recycling and Recovery: An Eco-friendly Perspective on Textile and Garment Industries Challenges”, Textile Research Journal, (2024), P 1:20, DOI:10.1177/00405175241247806
4- May Kahoush, Nawar Kadi.” Towards sustainable textile sector: Fractionation and separation of cotton/ polyester fibers from blended textile waste”, Sustainable Materials and Technologies Journal, 34 (2022), P 1:12, Doi.org/10.1016/j.susmat. 2022.e00513
5- Nattha Pensupa, Shao-Yuan Leu, Yunzi Hu,Chenyu Du, Hao Liu, Houde Jing, Huaimin Wang and Carol Sze Ki Lin.” Recent Trends in Sustainable Textile Waste Recycling Methods: Current Situation and Future Prospects”, Springer International Publishing, (2017) P189:228, DOI 10.1007/s41061-017-0165-0
6- Gizem Celep, Gamze D. Tetik and Fulya Yilmaz.” Limitations of Textile Recycling: The Reason behind the Development of Alternative Sustainable Fibers”, Next-Generation Textiles, P1:26, DOI: http://dx.doi.org/10.5772/intechopen.105118
7- Rivalani Baloyi Baloyi, Oluwatoyin Joseph Gbadeyan, Bruce Sithole1 and Viren Chunilall.” Recent advances in recycling technologies for waste textile fabrics: a review”, Textile Research Journal (2024), 94(3–4), P508:529, DOI: 10.1177/00405175231210239
9- Edvin Ruuth, Miguel Sanchis-Sebastiá, Per Tomas Larsson, Anita Teleman,Amparo Jiménez Quero, Sara Delestig 4, Viktor Sahlberg 4, Patricia Salén 4, Marjorie Sanchez Ortiz,Simran Vadher and Ola Wallberg.” Reclaiming the Value of Cotton Waste Textiles: A New Improved Method to Recycle Cotton Waste Textiles via Acid Hydrolysis”, Recycling Journal, (2022), 7(57), P1:15, Doi.org/10.3390/recycling7040057
12- "ISO 139 (2005), “Textiles-standard atmospheres for conditioning and testing”, available at: www.iso.org".
13- "ASTM D-3776 (2017), “Standard test methods for mass per unit area (weight) of fabric”, ASTM International, PA, 1996, available at: www.astm.org".
14- "ASTM D-5034, “Standard test methods for breaking strength and elongation of textile fabrics”, ASTM International, PA, available at: www.astm.org".
15- "ASTM D3107 (2019), “Standard test methods for stretch properties of fabrics woven from stretch yarns”, ASTM International, PA, available at: www.astm.org".
16- "ASTM D1424, “Standard test methods for tearing strength of fabrics by falling - pendulum”, ASTM International, PA, available at: www.astm.org".
17-ASTM D4032-08. "ASTM D4032-08 (2017), “Standard test methods for stiffness of fabric by the circular bend procedure”, ASTM International, PA, available at: www.astm.org". | ||||
Statistics Article View: 365 PDF Download: 80 |
||||