From Static to Dynamic: The Transition from 3D to 4D Ceramic Printing | ||||
International Design Journal | ||||
Article 42, Volume 15, Issue 5 - Serial Number 68, September and October 2025, Page 559-568 PDF (1.11 MB) | ||||
Document Type: Original Article | ||||
DOI: 10.21608/idj.2025.397278.1370 | ||||
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Author | ||||
Nahla Mohamed Hamed Rashwan ![]() | ||||
Faculty of Applied Arts, Helwan University, Cairo, Egypt | ||||
Abstract | ||||
4D printing represents a phenomenal shift in additive manufacturing, introducing programmable transformation over time when exposed to specific external stimuli (such as heat, light, moisture, or magnetic fields), contrasting with traditionally static 3D-printed objects. This research explores the evolution from 3D to 4D ceramic printing, emphasising the integration of smart materials and stimuli-responsive behaviours to make self-transforming structures. Unlike traditional 3D printing, which produces complex, rigid objects, particularly in ceramics, 4D printing integrates dynamic functionality directly into materials, enabling printed structures to change shape, properties, or functionality after fabrication. This overcomes the limitations in post-production adaptability in 3D printing, significantly changing the concept of layer-by-layer building and enhancing traditional ceramic properties like high hardness, compressive strength, and low brittleness. This is achieved through the development of smart integrated materials such as shape-memory polymers, ceramic ink, elastomeric nanocomposites, elastomeric precursors and hydrogel-driven dehydration polymers, which allow for complex, high-strength ceramic structures through techniques like origami folding and hydrogel-assisted morphing and facilitate dynamic shape morphing in response to environmental stimuli. The research demonstrates a radical shift in ceramic additive manufacturing to 4D printing, expanding applications in biomedical, aerospace, and electronics fields. Despite its potential, 4D ceramic printing faces barriers such as material costs, design complexity, and scalability challenges. However, its energy efficiency, sustainability, and unique ability to merge structural durability with dynamic functionality position it as an advanced technology. This study highlights the shift from static fabrication to responsive manufacturing, confirming crucial future directions for smart material integration and widespread industry implementation. | ||||
Keywords | ||||
4D Printing; Additive Manufacturing (3D Printing); Ceramics; Smart Materials | ||||
Supplementary Files
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References | ||||
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