The Structural Design of 3D Printed Bottle Prototype using a PLA Based Eco-friendly Polymer Packaging Material
Fahmy, H., Ibrahim, S. (2021). The Structural Design of 3D Printed Bottle Prototype using a PLA Based Eco-friendly Polymer Packaging Material. EKB Journal Management System, 11(4), 321-331. doi: 10.21608/idj.2021.180941
Hager Fahmy; Saber Ibrahim. "The Structural Design of 3D Printed Bottle Prototype using a PLA Based Eco-friendly Polymer Packaging Material". EKB Journal Management System, 11, 4, 2021, 321-331. doi: 10.21608/idj.2021.180941
Fahmy, H., Ibrahim, S. (2021). 'The Structural Design of 3D Printed Bottle Prototype using a PLA Based Eco-friendly Polymer Packaging Material', EKB Journal Management System, 11(4), pp. 321-331. doi: 10.21608/idj.2021.180941
Fahmy, H., Ibrahim, S. The Structural Design of 3D Printed Bottle Prototype using a PLA Based Eco-friendly Polymer Packaging Material. EKB Journal Management System, 2021; 11(4): 321-331. doi: 10.21608/idj.2021.180941

The Structural Design of 3D Printed Bottle Prototype using a PLA Based Eco-friendly Polymer Packaging Material

International Design Journal
Article 25, Volume 11, Issue 4 - Serial Number 41, July and August 2021, Page 321-331  XML PDF (1.15 MB)
Document Type: Original Article
DOI: 10.21608/idj.2021.180941
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Authors
Hager Fahmy1; Saber Ibrahim2, 3
1Department of Advertising, Printing and Publishing, Faculty of Applied Arts, Benha University, 13518, Qalubia,
2Saber Ibrahim, Packaging materials department, national research center, 12622 Dokki, Giza, Egypt
3Nanomaterials investigation lab., central laboratory network, national research center, 12622 Dokki, Giza, Egypt
Abstract
Packaging materials research areas have a great concerned to develop and create attractive packaging item with eco-friendly and health impact. There is still an urgent need to establish innovative design and production standards that attract the eyes of the consumer, and these standards must be cost-effective and for the production. So this study aims to ergonomic science applied to design comfortable packaging bottle with easy drinkable and handling easily and using future environmentally friendly materials in the world of packaging. 3D printing technology was used to produce three bottle designs with a 45ᵒ inclination angle produced from polylactic acid (PLA) filament as biodegradable and eco-friendly polymer. The 3D printed bottles are designed as a prototype for the consumer. Three PLA bottles were investigated as acceptable packaging materials with mechanical properties, overall migration and migrated toxic heavy metals detection. The samples were analyzed for heavy metal content per ASTM E1613-04 where overall migration was measured according to EC 2011/10. Tensile strength and elongation at break exhibited good physico-mechanical properties with for 43 MPa and4.6 %, respectively as hard packaging item. The overall migration was acceptable according to EC 2011/10. In addition, migrated heavy metals detection shown tiny value as ≥ 0.3 ppm.  Designing bottles were digitally printed to add a logo on bottle beside printed paper sticker. Moreover, statistical questionnaire scanning was shown a great acceptable percentage with more than 83% for designing, printing and easy use of produced bottles. 3D printing, ergonomic design and packaging materials research fields are combined to create sustainable packaging bottle for easy and health use. 
Keywords
Structure Design; Hard Packaging; Overall Migration (OM); 3D Printing; Easy Drinkable; Ergonomic Packaging
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