Design and Implementation of a Model to Prevent Hazards and Injuries when using a Straight Knife Fabric Cutting Machine in Ready-Made Garment Factories | ||
| International Design Journal | ||
| Article 18, Volume 15, Issue 6 - Serial Number 68, November and December 2025, Pages 225-236 PDF (1.81 M) | ||
| Document Type: Original Article | ||
| DOI: 10.21608/idj.2025.410145.1401 | ||
| Authors | ||
| Mostafa Abdel Hay Badawy* 1; Ahmed Elsheikh2 | ||
| 1Faculty of Technology of Industry and Energy, Samannoud Technological university | ||
| 2Assistant Professor and Head of the Ready-Made Garments and Fashion Department, Faculty of Applied Arts, Tanta University | ||
| Abstract | ||
| Straight knife fabric cutting machines are indispensable in the garment industry, yet they pose significant risks to worker safety, particularly hand injuries. This study addresses this critical issue by evaluating a novel protective cover made of transparent fiberglass, designed to enhance operator safety without compromising efficiency. The research involved a practical evaluation of the protective cover in 15 ready-made garment factories, engaging a total of 75 cutting operators. A detailed survey was conducted to gather qualitative and quantitative data across three key areas: ease of use after installation, perceived safety and security, and overall impressions. The results were overwhelmingly positive. A large majority of workers (88.25%) reported no difference in ease of use, and 89.2% stated it did not affect their work speed. The most critical finding was the significant improvement in safety, with 94.6% of workers believing the cover substantially reduces the risk of hand injuries. Furthermore, 100% of participants reported zero accidents or injuries during the experiment. The general opinion was highly favorable, with 80.2% rating the cover as "excellent." This study concludes that the developed protective cover is a highly effective and well-accepted solution for mitigating hazards associated with straight knife fabric cutting machines. It successfully enhances workplace safety and worker confidence without negatively impacting operational performance, making it a viable and beneficial addition to the garment manufacturing process. | ||
| Keywords | ||
| Hazards; Injuries; Straight Knife Fabric Cutting Machine | ||
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