A simulation –based approach for optimizing an electro- plating production process based on theory of constraints and data envelopment analysis
Ibrahim, M., Shehata, L., Awad, M. (2023). A simulation –based approach for optimizing an electro- plating production process based on theory of constraints and data envelopment analysis. EKB Journal Management System, 2(3), 6-38. doi: 10.21608/msaeng.2023.309307
Mayada Atia Ibrahim; Lamia Shehata; Mohamed Ahmed Awad. "A simulation –based approach for optimizing an electro- plating production process based on theory of constraints and data envelopment analysis". EKB Journal Management System, 2, 3, 2023, 6-38. doi: 10.21608/msaeng.2023.309307
Ibrahim, M., Shehata, L., Awad, M. (2023). 'A simulation –based approach for optimizing an electro- plating production process based on theory of constraints and data envelopment analysis', EKB Journal Management System, 2(3), pp. 6-38. doi: 10.21608/msaeng.2023.309307
Ibrahim, M., Shehata, L., Awad, M. A simulation –based approach for optimizing an electro- plating production process based on theory of constraints and data envelopment analysis. EKB Journal Management System, 2023; 2(3): 6-38. doi: 10.21608/msaeng.2023.309307

A simulation –based approach for optimizing an electro- plating production process based on theory of constraints and data envelopment analysis

MSA Engineering Journal
Article 1, Volume 2, Issue 3 - Serial Number 6, June 2023, Page 6-38  XML PDF (1.18 MB)
Document Type: Original Article
DOI: 10.21608/msaeng.2023.309307
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Authors
Mayada Atia Ibrahim1; Lamia Shehata2; Mohamed Ahmed Awad3
1Production engineering faculty of engineering Alexandria university Egypt
2Associate professor; GUC
3Associate professor; Ain Shams University
Abstract
Evaluating and developing the electroplating production process is a key challenge in this type of process. The process is influenced by several factors, such as process parameters, process costs, and production environments. Analyzing and optimizing all these factors together requires extensive analytical techniques that are not available for real-case industrial entities. This paper presents a practice-based framework to improve the electroplating production line performance in order to reduce product flow time and waiting time while increasing total throughput with minimum number of defective products so as to establish sustainable operations and improve system performance. The proposed approach respectively uses Design of Experiments (DOE), Discrete-Event Simulation (DES), and Theory of Constraints (TOC) to identify the most significant factors affecting the production process and simulate a real production line to recognize the effect of these factors and assign possible bottlenecks. Several scenarios are generated as a corrective strategy for improving the production line. Following that, Data Envelopment Analysis- Charnes, Cooper, and Rhodes (CCR) input-oriented DEA model is used to evaluate and optimize the suggested scenarios.
Keywords
Electroplating process; Simulation; Design of Experiment (DOE); Performance Optimization; Theory of Constraints (TOC); Data Envelopment Analysis (DEA)
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